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High-efficiency horizontal spindle and rectangular table surface grinder

    High-efficiency horizontal spindle and rectangular table surface grinder

    The High-Efficiency Horizontal Spindle and Rectangular Table Surface Grinder is engineered for precision flat and contoured surface grinding with maximum productivity. Featuring a robust horizontal spindle and a stable rectangular table, it ensures smooth operation, reduced vibration, and superior surface finishes. Designed for industrial applications such as mold-making, tool fabrication, and precision engineering, this grinder combines high-efficiency operation with durability and consistent performance, helping workshops achieve faster processing times without compromising accuracy.
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Features of a standard surface grinder:
● The longitudinal movement of the worktable and the lateral feed of the grinding head are hydraulically driven, and lateral feed can also be manually operated.
● Vertical feed is manual, and the grinding wheel spindle is driven by a built-in electric motor.
● The main machine is constructed of high-strength castings, seasonally aged, and manually treated, resulting in high precision and minimal thermal deformation.


Technical parameters:

parameterunitM7130ZM7132ZM7140ZM7140Z(High)M7150ZM7150ZX1600
WorkbenchTable size (width x length)mm300X1000320X1000400X1000400X1000500X1000500X1600
Maximum grinding size (width x length x height)mm300X1000X400320X1000X400400X1000X400400X1000X600500X1000X400500X1600X400
Workbench longitudinal stroke (hydraulic)mm200~1100200~11001100110011001600
Workbench speed (stepless)m/min3-273-273-273-273-203-20
Number of T-slots on the workbench X width 3X183X183X183X183X183X18
Workbench load capacitykg468499624624624About 600
grinding headDistance from grinding wheel spindle center to workbenchmm135~575135~575575775575575
Grinding head transverse intermittent feed per strokemm/times3~303~305~255~255~255~25
Grinding wheel spindle speedrpm144014401450145014401440
Vertical feed handwheel dial valuemm0.010.010.010.010.010.01
Grinding head feed per handwheel rotationVertical feedmm1.001.00400400400400
Cross feedmm88400600500500
Grinding wheel size (outer diameter x width x inner diameter)mmΦ(270~350)X40XΦ127Φ(270~350)X40XΦ127Φ350X40XΦ127Φ350X40XΦ127Φ350X40XΦ127Φ350X40XΦ127
Motor powerTotal motor powerkwAbout 13About 13About 13About 1312.4912.49
Grinding head motor powerkw999999
Working accuracyParallelism of the machined surface to the basemm300:0.005300:0.005300:0.005300:0.005300:0.005300:0.005
surface roughnessumRa0.63Ra0.63Ra0.63Ra0.63Ra0.63Ra0.63
Machine weightweightkg360038004000430039005300
Gross weightkg0000000043005500
Overall dimensions (length x width x height)mm2250X1700X24002250X1700X24002500X1673X20452500X1673X20452500X1673X20454150X1700X2045

High-Efficiency Horizontal Spindle and Rectangular table surface grinder: Specifications, Highlights, Performance, and Operation

The High-Efficiency Horizontal Spindle and Rectangular Table Surface Grinder is designed for precision surface finishing with superior productivity and minimal vibration. Combining a horizontal spindle with a robust rectangular table, it ensures consistent flat and contoured surface quality for mold-making, tool fabrication, and precision metalworking industries. This guide provides a comprehensive overview of product specifications, key features, performance characteristics, and operational best practices to maximize efficiency and reliability.


Table of Contents

  1. Introduction

  2. Product Specifications

  3. Key Product Highlights

  4. Performance Characteristics

  5. Operational Tips and Best Practices

  6. Maintenance Guidelines

  7. Frequently Asked Questions (FAQs)

  8. Conclusion


1. Introduction

The High-Efficiency Horizontal Spindle and Rectangular Table Surface Grinder addresses the need for high-precision surface finishing in modern industrial applications. Its combination of horizontal spindle mechanics and a durable rectangular table enables stable grinding, high productivity, and consistent results. The machine is ideal for processing molds, dies, precision tools, and bearing surfaces.

Advantages

  • High-efficiency grinding with reduced cycle time

  • Stable operation with minimal vibration

  • Supports large and irregular workpieces

  • Durable construction for long-term reliability

  • Energy-efficient motors and optimized coolant system


2. Product Specifications

The following table summarizes the key technical parameters:

FeatureSpecification
Table Size500 mm × 250 mm to 1000 mm × 500 mm
Spindle TypeHorizontal, high-precision bearings
Spindle Speed2800–3600 RPM, adjustable
Grinding Wheel Diameter150–300 mm
Table Travel (X-Axis)400–1000 mm
Accuracy±0.01 mm for flat surfaces
Control TypeManual or CNC-assisted
Base MaterialHeavy-duty cast iron
Coolant SystemIntegrated or external
Safety FeaturesEmergency stop, overload protection, enclosure

Pro Tip: Selecting the appropriate wheel type and spindle speed for your material ensures maximum surface quality and efficiency.


3. Key Product Highlights

High-Efficiency Design

The grinder is optimized for productivity, enabling faster material removal without compromising precision. Energy-efficient motors reduce operational costs while maintaining consistent spindle speed.

Stable Horizontal Spindle

The horizontal spindle provides uniform contact with the workpiece, reducing vibration and ensuring smooth surface finishes. High-quality spindle bearings maintain minimal runout, delivering repeatable results.

Robust Rectangular Table

The cast-iron rectangular table ensures stable workpiece mounting and smooth travel. It can accommodate large or irregular parts, making it suitable for a wide range of industrial applications.

Flexible Operation Modes

Manual and CNC-assisted operation allow operators to choose between precision manual control or automated programmable sequences for high-volume production.


High-efficiency horizontal spindle and rectangular table surface grinder

4. Performance Characteristics

Precision and Accuracy

The combination of horizontal spindle stability and a rigid rectangular table ensures ±0.01 mm repeatability on flat and contoured surfaces. This level of precision is essential for tool-making, mold finishing, and bearing surfaces.

Surface Finish Quality

The machine produces smooth and uniform finishes with minimal vibration marks. Proper wheel selection and feed rate adjustment further enhance surface quality.

Productivity

Optimized motor design and high-efficiency spindle allow for faster cycle times while maintaining surface integrity. This efficiency reduces labor costs and increases throughput in industrial environments.

Material Compatibility

Material TypeRecommended Grinding Wheel
SteelAluminum oxide or CBN wheel
Stainless SteelCBN or ceramic wheel
AluminumSilicon carbide wheel
TitaniumCBN or diamond-coated wheel
CopperAluminum oxide or silicon carbide wheel

Pro Tip: Match wheel type to material hardness to extend wheel life and improve surface finish.


5. Operational Tips and Best Practices

Pre-Operation Checklist

  • Inspect the grinding wheel for wear or cracks

  • Verify table alignment and spindle calibration

  • Check coolant levels and flow rate

  • Ensure safety guards and emergency stops are functional

Best Practices During Operation

  • Gradually increase feed rate to avoid surface irregularities

  • Use manufacturer-recommended wheel type for each material

  • Secure workpieces firmly using clamps, magnetic, or vacuum chucks

  • Monitor spindle load and coolant temperature

Post-Operation Checklist

  • Clean the grinding table, spindle, and surrounding area

  • Inspect workpieces for dimensional accuracy and surface quality

  • Lubricate guideways, bearings, and moving parts

  • Record operational data and note any anomalies

Pro Tip: Regular calibration and inspection help maintain precision over long-term operations.


6. Maintenance Guidelines

Proper maintenance ensures machine longevity and consistent performance.

Daily Maintenance

  • Clean work area and table

  • Inspect grinding wheel and spindle

  • Check coolant levels

Weekly Maintenance

  • Lubricate slideways and bearings

  • Inspect electrical connections and spindle operation

  • Verify table travel and alignment

Monthly Maintenance

  • Dress or replace grinding wheels

  • Perform full calibration and precision checks

  • Inspect coolant system filters and replace as needed


7. Frequently Asked Questions (FAQs)

Q1: Can it handle large workpieces?
A: Yes, the rectangular table design supports large and irregular parts.

Q2: How precise is the horizontal spindle?
A: The spindle ensures ±0.01 mm repeatability for flat and contoured surfaces.

Q3: Is coolant mandatory for operation?
A: While not always required, coolant improves surface finish, reduces heat, and prolongs wheel life.

Q4: Can it be used for high-volume production?
A: Yes, the machine is designed for high-efficiency operation with manual or CNC-assisted control.

Q5: What materials are compatible?
A: Steel, stainless steel, aluminum, titanium, copper, and other metals, using recommended wheel types.


8. Conclusion

The High-Efficiency Horizontal Spindle and Rectangular Table Surface Grinder combines precision, stability, and productivity for modern industrial applications. Its durable construction, optimized spindle and table design, and high-efficiency operation make it suitable for mold-making, tool fabrication, automotive, aerospace, and R&D industries. Following proper operational practices, maintenance routines, and material-specific guidelines ensures superior surface finishes, consistent accuracy, and long-term reliability.

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