Precision Surface Grinder Features:
● The saddle slides feature a V-shaped and flat design with TEFLON wear-resistant
pads, ensuring smooth worktable movement and precise machining.
●Use electromagnetic pump to control the continuous circulation of lubricating oil to lubricate all slide rails, upper and lower front and rear screws.
The column adopts H-shaped structure, which is strong and has wide-span slide rails. The main shaft does not vibrate,
ensuring the accuracy of the finished product.
The spindle uses ultra-precision (P4) grade ball bearings with shaft end runout below 0.1mm and sealed grease lubrication to ensure long service life. The spindle is simple and easy to replace.
The dust collection system is integrated with the machine, which saves space and makes it easy to remove chips.
● A comprehensive range of accessories is available, suitable for various grinding processes, ensuring maximum performance. Main
castings such as the base, saddle, worktable, and columns are made of FC30 and FCD35, high-strength, wear-resistant cast iron. These
components are reinforced with internal, super-strong ribs and undergo forced tempering
to eliminate stresses, preventing future deformation and maintaining machine precision. Main castings such as the base
, saddle, worktable, and columns are made of FC30 and FCD35, high-strength, wear-resistant cast iron. These components are reinforced with internal, super-strong ribs and undergo forced tempering to eliminate stresses,
preventing future deformation and maintaining machine precision.
Technical Specifications:
| parameter | unit | TG-510AHR/AHD | TG-512AHR/AHD | TG-620/715/720AHR | |||
| ability | Workbench working area | mm | 1140 | 1300 | 2230 | ||
| Maximum front and rear movement | mm | 540 | 540 | 660 | |||
| Maximum distance from working vertical plane to spindle center | mm | 570(700) | 600 | 600(900) | |||
| Maximum load bearing capacity of workbench | kgs | 800 | 800 | 1500 | |||
| Workbench T-slot | xN | 14x3 | 14x3 | 16x3 | |||
| Workbench speed | m/min | 5-25 | 5-25 | 7-25 | |||
| Workbench | Front and rear handwheel feed | 1 grid | mm | 0.02 | 0.02 | 0.02 | |
| 1 lap | mm | 5 | 5 | ||||
| Automatic feeding front and back | mm | 0.5-12 | 0.5-12 | 0.5-12 | |||
| Move quickly back and forth | 50HZ | mm/min | 1250 | 1250 | 1250 | ||
| 60HZ | mm/min | 1500 | 1500 | 1500 | |||
| grinding wheel | Grinding wheel size | mm | 0355x20-40x127 | 0355x20-40x127 | 0355x20-50x127 | ||
| Spindle speed | 50HZ | R.RM | 1450 | 1450 | 1450 | ||
| 60HZ | R.RM | 1740 | 1740 | 1740 | |||
| Upper and lower structures | Upper and lower handwheel feed | 1 grid | mm | 0.002 | 0.002 | 0.002 | |
| 1 rotation | mm | 0.5 | 0.5 | 0.5 | |||
| Automatic feed amount | mm | 0.005-0.04 | 0.005-0.04 | 0.005-0.04 | |||
| Rapid up and down movement | mm/min | 230 | 230 | 230 | |||
| motor | spindle motor | HxP | 7.5x4 | 7.5x4 | 10x4 | ||
| Up and down drive motor | HxP | 1/2x4 | 1/2x4 | 1/2x4 | |||
| Hydraulic motor | HxP | 3x6 | 3x6 | 7.5x6 | |||
| Flush motor | HxP | 1/8x2 | 1/8x2 | 1/8x2 | |||
| Front and rear power motors | HxP | 1/4x6 | 1/4x6 | 1/4x6 | |||
| size | Machine height | mm | 2400 | 2450 | 2400 | ||
| Floor space | mm | 4445x2200 | 4700x2300 | 6200x2700 | |||
| net weight | kgs | 5000 | 5000 | 8000 | |||
| Gross weight | kgs | 6000 | 6000 | 10000 | |||
High-Precision Precision forming surface grinder: Standards, Installation, Energy Efficiency, and Applications
The High-Precision Precision Forming Surface Grinder is a crucial tool for achieving highly accurate flat and contoured surfaces in metalworking. Widely used in mold-making, tool fabrication, and precision engineering, this grinder combines advanced mechanical stability, energy-efficient operation, and versatile application capabilities. This guide provides a detailed overview of detection standards, installation procedures, energy-saving features, and applicable use cases, helping industrial operators maximize productivity and machine longevity.
Introduction to High-Precision Forming Surface Grinder
Key Features and Performance Parameters
Detection Standards and Quality Control
Installation Guidelines and Requirements
Energy Efficiency and Environmental Considerations
Applications and Suitable Industries
Recommended Maintenance Practices
Frequently Asked Questions (FAQs)
Conclusion
The High-Precision Precision Forming Surface Grinder is designed to deliver superior accuracy for both flat and contoured surfaces. Its reinforced base and precision spindle ensure minimal vibration, while CNC or manual control options provide flexibility for complex shaping and finishing operations.
Exceptional dimensional accuracy and repeatability
Stable operation with minimal vibration
Smooth surface finishes without burrs
Energy-efficient design for reduced operational costs
Applications include aerospace, automotive, mold-making, toolmaking, and laboratory testing.
| Feature | Specification |
|---|---|
| Table Size | 400 mm × 200 mm to 600 mm × 300 mm |
| Spindle Speed | 2800–3600 RPM, adjustable |
| Grinding Wheel Diameter | 150–250 mm |
| Form Accuracy | ±0.01 mm for flat and contoured surfaces |
| Base Material | High-strength cast iron for stability |
| Operation | Manual or CNC-assisted forming |
| Coolant System | Integrated or external for heat management |
| Safety Features | Emergency stop, overload protection |
Stable operation ensures consistent surface quality
Reduced vibration minimizes measurement errors
Adjustable spindle speed and table control for versatile applications
Energy-efficient motors reduce power consumption without compromising precision
To maintain high precision and ensure consistent product quality, the High-Precision Precision Forming Surface Grinder adheres to strict detection standards.
| Standard | Purpose |
|---|---|
| ISO 230-2 | Tests geometric accuracy of linear axes |
| ISO 9001 | Ensures overall manufacturing quality |
| DIN 8589 | Defines surface grinding process standards |
| ASME B5.54 | Precision evaluation for grinding machinery |
Flatness and Parallelism Testing: Using gauge blocks or laser interferometers
Spindle Concentricity Verification: Ensures minimal deviation during rotation
Vibration Analysis: Confirms stability and reduces surface defects
Grinding Wheel Inspection: Monitors wear and ensures proper wheel shape
Pro Tip: Perform regular calibration and verification to maintain high precision and repeatable results.
Correct installation is essential for machine performance, safety, and longevity.
Stable, vibration-free flooring capable of supporting machine weight
Ambient temperature between 20–25°C and controlled humidity
Adequate lighting for operation and inspection
Access to electrical supply according to machine specifications
Unpack the Machine: Carefully remove packaging and inspect components.
Position the Grinder: Place on a level surface with vibration isolation pads.
Align and Level: Use precision leveling tools to ensure table and base alignment.
Connect Electrical Supply: Ensure proper grounding and compliance with local regulations.
Install Coolant System: Connect integrated or external coolant, verify flow and filtration.
Perform Test Run: Verify spindle operation, handwheel movement, and overall stability.
Pro Tip: Always follow manufacturer installation manuals and safety instructions to avoid misalignment and operational issues.
Modern High-Precision Forming Surface Grinders are designed with energy efficiency in mind, helping reduce operational costs while minimizing environmental impact.
High-efficiency servo motors for spindle and table movement
Optimized coolant system to reduce fluid consumption
Standby mode to lower power usage during idle periods
Low-noise operation reducing energy loss from vibration
Reduced energy consumption contributes to lower carbon footprint
Coolant recycling systems minimize chemical waste
Durable components extend machine life, reducing material waste
Pro Tip: Regular maintenance of motors and coolant systems ensures sustained energy efficiency and performance.
The High-Precision Precision Forming Surface Grinder is highly versatile and suitable for multiple industrial sectors.
| Industry | Typical Applications |
|---|---|
| Aerospace | Component surface finishing, mold and tool preparation |
| Automotive | Engine parts, transmission components, precision molds |
| Mold Making | Injection mold surfaces, die finishing |
| Toolmaking | Cutting tools, measuring instruments, precision parts |
| Laboratory & R&D | Material testing, prototype shaping |
Pro Tip: Select the appropriate grinding wheel and coolant type based on material hardness and required surface finish.
Proper maintenance ensures accuracy, extends lifespan, and reduces downtime.
Clean the grinding table, spindle, and surrounding areas
Inspect grinding wheel for wear or damage
Verify handwheel and table movement
Check coolant levels and quality
Lubricate slideways and guide rails
Inspect spindle bearings and tension mechanisms
Clean magnetic or vacuum workpiece holders
Test flatness and parallelism with gauge blocks
Inspect electrical connections and wiring
Dress or replace grinding wheels
Perform full accuracy check using laser or dial indicators
Replace coolant filters and check flow
Q1: What materials can this grinder handle?
A: Metals such as steel, stainless steel, titanium, copper, aluminum, and other alloys.
Q2: How do I ensure contour accuracy?
A: Regular calibration, precise table alignment, and correct wheel dressing are key.
Q3: Can it run continuously?
A: Yes, but periodic breaks are recommended for cooling and maintenance.
Q4: What are the energy-saving benefits?
A: High-efficiency motors, optimized coolant systems, and standby modes reduce power consumption.
Q5: How often should accessories be replaced?
A: Grinding wheels and dressing tools should be replaced based on wear or surface finish quality, typically every 3–6 months.
The High-Precision Precision Forming Surface Grinder combines accuracy, stability, energy efficiency, and versatility, making it an indispensable tool in mold-making, tool fabrication, and precision engineering industries. By adhering to strict detection standards, following proper installation guidelines, and implementing regular maintenance, operators can ensure long-term reliability, consistent surface quality, and reduced operational costs.
This machine’s combination of precision, durability, and energy-saving features positions it as a leading solution for high-demand industrial applications.
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